Building bricks are a mixture of clay and sand which is mixed with water
to create the correct consistency. Sometimes the bricks also have added
lime, ash or organic matter which speeds up the burning of the brick.
The clay mixture is then formed in moulds to the desired specification
ready to be dried then burnt in the kiln. Clay: The properties and
quality of bricks depend on the type of clay used. The most common form
of clay used for everyday bricks, is that with a sandy consistency,
silicate or alumina, which usually contains small quantities of lime or
iron oxide. Silica, when added to pure clay in the form of sand,
prevents cracking, shrinking and warping. If there is a large proportion
of sand used in the mixture the brick will be more textured and
shapely. An excess of sand, however, renders the bricks too brittle and
destroys cohesion. 25% of silica is said to be advantageous. Iron oxide
in the clay enables the silica and alumina to fuse and adds considerably
to the hardness and strength of the bricks. The iron content of the
brick is evident in the colour of the brick and can be used to add the
colour red into the bricks. However a clay which burns to a red colour
will provide a stronger brick than clay which burns to a white or yellow
brick. The lime content in a brick has two different effects. It stops
the raw brick from shrinking and drying out, and it also acts as a flux
during burning which causes the silica to melt and creates the bond
which binds all the components of the brick together. However, too much
lime can cause the brick to melt and loose shape. Any amount of
quicklime within a brick is detrimental to its quality and can cause the
brick to split into pieces. For the best qualities of pressed brick the
clay is carefully selected both colour and composition. Clay from
different sources is also often mixed together to create the desired
mixture.
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